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Lead Maintenance Engineer
Sensata Technologies
Botevgrad, Bulgaria
Posted on Nov 14, 2024
The Maintenance Engineer is responsible for maintaining, repairing, and optimizing equipment and systems to ensure operational efficiency and safety. This role requires a proactive approach to identifying and resolving potential issues, minimizing downtime, and maintaining compliance with health, safety, and regulatory standards.
General Responsibilities
• Key participant in electrical or mechanical troubleshooting to determine problems in non-functioning electro-mechanical equipment used in the manufacturing process
• Key participant in dismantles, adjusts, repairs and assembles equipment according to layout plans, blueprints, operating or repair manuals, rough sketches or drawings
• Uses test and diagnostic equipment to perform checkouts
• Organizes rebuilds manufacturing equipment as required. May perform equipment modifications as directed by manufacturing engineers
Experience / Qualifications
• A university degree required (i.e. Bachelors degree) or equivalent relevant work experience.
• Must be a team player able to work in a fast-paced environment with demonstrated ability to handle multiple competing tasks and demands
• Strong communication skills; oral, written and presentation
• Strong organization, planning and time management skills to achieve results
• Strong personal and professional ethical values and integrity
• Holds self-accountable to achieving goals and standards
• Proficient in Microsoft Office programs (Outlook, Word, PowerPoint, and Excel)
• Strong interpersonal & collaboration skills to work effectively with all levels of the organization including suppliers and/or external customers
A maintenance engineer ensures the smooth and efficient operation of machinery, equipment, and systems within an organization. Their primary role involves performing preventive and corrective maintenance, troubleshooting, and ensuring that all mechanical, electrical, and safety standards are met. Here’s a typical job description for a maintenance engineer:
Key Responsibilities:
Preventive Maintenance:
Schedule and perform regular maintenance on equipment, machinery for the line and technicians team he is responsible for
Develop and implement maintenance routines to extend equipment lifespan and reduce unplanned downtime.
Maintain accurate records of all maintenance activities.
Troubleshooting and Repairs:
Diagnose mechanical, electrical, and software faults on machinery and systems.
Quickly resolve breakdowns to minimize downtime and ensure production continuity.
Replace faulty components and test functionality after repairs.
Safety and Compliance:
Adhere to health and safety regulations and ensure safe working practices.
Ensure all equipment complies with regulatory standards.
Conduct safety audits and inspections to identify hazards and implement corrective measures.
Optimization and Continuous Improvement:
Analyze equipment performance and propose improvements to increase efficiency and reduce energy consumption.
Work with other departments to develop processes that optimize equipment usage and minimize maintenance costs.
Inventory and Documentation:
Manage spare parts inventory and coordinate with suppliers for replacement parts.
Maintain technical documentation, including equipment manuals, maintenance logs, and inspection records.
Track maintenance costs and assist in budgeting for maintenance activities.
Collaboration and Training:
Collaborate with other engineers, technicians, and operators to ensure smooth operations.
Provide training to operators on proper equipment usage and basic maintenance.
Participate in cross-functional teams for process improvement and new installations.
Qualifications:
Bachelor’s degree in Mechanical, Electrical, or Industrial Engineering (or relevant technical field).
Proven experience in maintenance engineering or a related field.
Strong knowledge of mechanical, electrical, and control systems.
Familiarity with maintenance software (e.g., CMMS).
Excellent problem-solving skills and attention to detail.
Knowledge of health and safety regulations.
Preferred Skills:
Experience with PLCs, hydraulics, pneumatics, and robotics.
Certifications in maintenance or safety, such as CMRP or OSHA.
Ability to read technical schematics and blueprints.
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